Hey guys & ladies,
I'd like to share this my progress on this restoration with you which is not yet completed. But since this is an overhaul from ground up I thought this could be of interest (or just for fun) for some of you.
This is a Buz Watson Fender Rhodes Mark 1A manufactured in 1972. It will be overhauled completely from the out- and from the inside. It will also get our preamp which we just finished. So, let's start:

The first step is to remove the old key bushings:

and the old pedestal felts:


Let's take a closer look to the case:




Time to remove this felt as well:



And add a new high-quality one from the local piano builders supply here in Germany:


The old damper felts will be removed as well:



and we replaced them with damper felts Made in Germany after our requirements as well:

Next are the keypins that need some cleaning & polishing:

Before adding new key bushing felts we measure the key pins as well as the slots in the hole. We have different types of cauls and different thicknesses of felt to achieve a very good match from the start:

We always do one or two test-keys to check if we measured right before applying the combination of caul & felt to the whole keybed. Since the slots inside the keys were not manufactured with close tolerances reworking the felt after applying it is always necessary.

And the rest:



So, we now allow the glue to dry. Let's take care of the case.
Removing the hardware:


Removing the tolex:

Sanding, sanding, sanding:

Repair the case where necessary:

Paint it black from the inside:

Next step: Cutting the tolex to size and glue it to the case. Now it looks like this:

We have some nice wooden cheek blocks available. At the moment we have cherry or walnut. So what would you prefer?


The customer decided on walnut. A beautiful decision. So we go on and oiled the wood instead of painting it with clear coat. This gives it a natural touch. Another upside is that you can remove any scratches quite easily. Just sand it and apply oil again: Voila! The scratch is gone. It's not that simple with lacquer.

Next is cleaning and polishing of the keys:

And grounding the damper arms:

Let's move on to the keys. Leveling:


Adding the pedestal modification:


And here is the god-shot:

So... next week we will do the voicing and installation of our preamp FERRO. We will give you some details about it soon! But this Rhodes will be the first one where it will be installed. It's so exciting! :-)
I'll keep you posted about it.
Let me know if you have any questions or what you think about it!
Best,
Chris
I'd like to share this my progress on this restoration with you which is not yet completed. But since this is an overhaul from ground up I thought this could be of interest (or just for fun) for some of you.
This is a Buz Watson Fender Rhodes Mark 1A manufactured in 1972. It will be overhauled completely from the out- and from the inside. It will also get our preamp which we just finished. So, let's start:

The first step is to remove the old key bushings:

and the old pedestal felts:


Let's take a closer look to the case:




Time to remove this felt as well:



And add a new high-quality one from the local piano builders supply here in Germany:


The old damper felts will be removed as well:



and we replaced them with damper felts Made in Germany after our requirements as well:

Next are the keypins that need some cleaning & polishing:

Before adding new key bushing felts we measure the key pins as well as the slots in the hole. We have different types of cauls and different thicknesses of felt to achieve a very good match from the start:

We always do one or two test-keys to check if we measured right before applying the combination of caul & felt to the whole keybed. Since the slots inside the keys were not manufactured with close tolerances reworking the felt after applying it is always necessary.

And the rest:



So, we now allow the glue to dry. Let's take care of the case.
Removing the hardware:


Removing the tolex:

Sanding, sanding, sanding:

Repair the case where necessary:

Paint it black from the inside:

Next step: Cutting the tolex to size and glue it to the case. Now it looks like this:

We have some nice wooden cheek blocks available. At the moment we have cherry or walnut. So what would you prefer?


The customer decided on walnut. A beautiful decision. So we go on and oiled the wood instead of painting it with clear coat. This gives it a natural touch. Another upside is that you can remove any scratches quite easily. Just sand it and apply oil again: Voila! The scratch is gone. It's not that simple with lacquer.

Next is cleaning and polishing of the keys:

And grounding the damper arms:

Let's move on to the keys. Leveling:


Adding the pedestal modification:


And here is the god-shot:

So... next week we will do the voicing and installation of our preamp FERRO. We will give you some details about it soon! But this Rhodes will be the first one where it will be installed. It's so exciting! :-)
I'll keep you posted about it.
Let me know if you have any questions or what you think about it!
Best,
Chris